This erroneous input is received by the control unit, which requires a full output of the heaters if the process is already at the right temperature. All heating and thermocouple tapes are checked to ensure that the unit is installed correctly and works according to specifications. HBT belt heaters are a very durable and versatile means of heating small and large industrial tanks and cylinders up to 650°C (1200°F).
For the plastics, foundry and rubber industries, this device is the most widely used electric heater. Tempco ceramic insulated belt heaters are specifically designed and engineered to meet the ever-increasing Industrial Band Heater Manufacturer demand for energy savings and improve operational efficiency. Ceramic belt heaters are able to produce the highest temperatures, which are essential for the processing of today’s high-temperature resins.
Heating is a complex process determined by the principles of thermodynamics, fluid mechanics and heat transfer. Heat transfer, in particular, is a useful knowledge as it helps to inform important aspects of heating selection and system design. For elements with a diameter of more than 300 mm, we recommend the use of spring-loaded clamps to counteract expansion during heating. The adjustment of the belts is preferably carried out by pushing. If it is not practical, the bands must be bent and then wrapped around the barrel.
Mica is used because it provides good thermal conductivity and dielectric resistance. The nickel-chromium resistance wire and mica sheets are surrounded by a corrosion-resistant outer steel cover. Ceramic belt heaters are equipped with internal spiral-wound resistance coils that are evenly threaded by interlocking insulated ceramic tiles. The ceramic core or “mat” of the tiles is located under a stainless steel sheet with jagged edges.
Mica bands have jacket temperature capacities of up to 800°F (425°C). After some time, the heat travels through the rod to the colder end. Conduction heating is affected by the ease with which heat flows through a material, its thermal conductivity, as well as the amount of mass available to absorb thermal energy. The graph is based on a wattage of 30 watts per square inch of area. Wattage may vary depending on the operating temperature according to the table below. The construction is made of heating wire, insulated with mica plates or ceramic formers.
Unique to the group is that ceramic tapes use radiant heat transfer instead of conductive heat transfer. Therefore, ceramic tapes do not require a firm fit on the barrel; In fact, a very tight fit can crack the ceramic pieces when pressed into the barrel. Due to the radiant heat transfer, ceramic tapes can also be used more effectively in barrels with large diameters, as long as the heating is not exposed to oil or molten plastic.
Other applications include packaging machines and general heating of containers, pipes. They are most commonly used in plastic injection molding, commercial kitchen tools and extrusion. Suitable for a maximum operating temperature of 700°C, the ceramic heating tapes can be connected to the power supply via clamps or threaded cables. If a controller tells them to create temperatures beyond their limits, they will do so until they disappear. Uncontrolled temperature commands often occur when the thermocouple or RTD does not have firm contact with the surface to be measured. When the sensor is detached or disconnected from the surface, its readings can be hundreds of degrees lower than the actual process or drum temperature.
This belt heater enjoys wide acceptance due to its extremely long and reliable service life properties. Mica tape heaters consist of a resistive wire or an insulated tape between two mica plates. This assembly is protected by an aluminum sheet with high corrosion and heat resistance. Volcanic belt heaters are designed for heating cylindrical metal parts and also for indirect heating of liquids through a wall (pipes, containers, tanks, etc.) up to 7000 W, 700 ° C, 400 V. When developing a system, it’s a good idea to match the overall power applied to the actual power needed. This practice reduces the frequency of cycles and temperature exceedances, while increasing the life of the heating.
Calculations such as these explain the light load surge that the world market has experienced in recent years and for which there is no end in sight. Our cast belt heaters are offered with cooling pipes for liquid cooling or with fins for air-cooled applications. Other inner diameters and widths, both between these and larger than those listed, are available. The construction of units with an inner diameter of more than 11 1/2″ should be manufactured according to the following table.
Gases absorb radiant energy poorly, so they remain largely unaffected by radiant heating. Dark surfaces absorb radiant heat better than light or reflective surfaces. It is used to heat cylindrical surfaces and is available in different architectural styles to work in different operating environments. Hinge elements should be used if the elements are removed frequently or if the belt diameter is less than 150 mm. A special feature of these elements is the even distribution of heat over a large area. These include glass fibre, pole clamps and stainless steel on braid.